At the end of 2021, we expanded the scope of our services with laser scanning of machine parts, which is the basis of the so-called
reverse engineering,
i.e. measurements aimed at obtaining accurate
information about the geometry of a given element,
in order to construct its most faithful counterpart.
So, if you want to copy an existing solution, you need to
recreate a detail for which you do not have technical documentation, if you want to
check the dimensions and / or wear of a selected part of your device, we recommend our services in this area.
We dispose devices that enable scanning with a mesh resolution from 0,05 to 3mm and with an ac-curacy of 0,04mm. As a standard and with the speci-fied accuracy, we scan machine elements with di-mensions up to 0,5m, and when laser scanning is combined with coordinate measurements using ta-chymeters (Total Stations), the range of dimensions becomes almost unlimited - with an accuracy of not less than 0,2 to 0,5mm.
We deliver the scan results in a digitized form, i.e.
content cloud of points connected in the so-called geomet-ric grid. This mesh can be viewed or edited in most popular CAD programs.
If you are additionally interested in
transforming
a scanned object into a three-dimensional solid model or even expect the
development of its execu-tive documentation, our engineers will prepare it for You.
How does it work?
- show us the details of the element that determine its essential features and prepare its surfaces or simply provide us with the element You want to scan, and after consulting with You, we will do all of this for You,
- our engineer will apply markers (magnetic or glued stickers) to the shared / delivered body, thanks to which it can be scanned from several directions, and separately scanned clouds of points could be put together in a coherent whole in the same coor-dinate system,
- Your element will be scanned and the acquired cloud of points will be digitally processed, where in the first and basic phase it will be converted into a mesh of small elements (connecting individual points), and in the next step - depending on your needs - the virtual model of your element will be precisely measured and changed into a regular sol-id, with the option of making technical or dimen-sional documentation on its basis.
Typical applications:
- scanning of the machine parts with complex and / or irregular shapes, especially those which struc-tures are difficult to reproduce using classic meas-uring instruments,
- scanning of selected machine details,
- acceptance measurements,
- measurements in order to develop a solid model necessary for strength analyses,
- diagnostics of machine parts by measuring their dimensions and comparing them with the dimen-sions of the theoretical model or with technical documentation,
- diagnostics of machine parts by determining their wear level,
- dimensioning of details under time pressure (mini-mizing the machine downtime necessary for the in-spection and measurement of a given element),
- scanning for prototyping purposes with the option of printing a copied model (we also have got 3D printers),
- scanning of objects and people with the considera-tion of their surface characteristics, such as texture and colour (for demonstration purposes, for design simulations, etc.),
- non-contact measurement - important for highly flexible / deformable surfaces.
Measurements conditions
(in the case of scanning at the Client's premises):
- thorough cleaning, including meticulous degreasing of the details,
- locating the detail, preferably on three supports, ensuring visual access to all its surfaces (sides) or ensuring the possibility of changing its position (ro-tating), which only applies to heavy or large details (i.e. where manipulating the position of the detail by a single person is difficult or impossible),
- no vibrations,
- no dust in the environment,
- ambient temperature between 10ºC and 30ºC,
- ensuring protection of the detail and its surround-ings (including the space for the scanner operator) against exposure to rainfall and wind,
- providing access to power supply 230V,
- indication of geometric areas of the scanned ele-ment, which constitute its essential features (where the scanning will be performed with the greatest possible accuracy).
Advanced machine geometry measurements in optimization processes
The expanded use of digital technologies in industry makes machine geometry measurements a key element in improving production processes and maintenance. Modern analytical methods, based on precise component mapping, enable the identification of subtle deviations from design assumptions, which is crucial both for the quality of manufactured products and for predicting potential failures. Advanced measurement tools support technical audits and allow for corrections to be made before critical operational issues arise.
Integration of machine geometry measurements with design and modernization
In modern enterprises, machine geometry measurements play an important role in the design of new construction solutions and in modernization processes. Precise geometric data acquired from objects allows for the reconstruction of the full characteristics of interacting components in complex mechanical systems, enabling the development of design improvements and the elimination of defects resulting from previous design errors. Integrating measurements with CAD tools and engineering simulations also facilitates the validation of design concepts before their physical implementation.
Machine geometry measurements as support for predictive maintenance
In advanced production management systems, machine geometry measurements play a key role in predictive strategies. Their results provide data used to model changes occurring during machine operation, allowing for precise determination of when a component requires service. This approach minimizes the risk of unplanned downtime and reduces the cost of maintaining technical infrastructure. Regular geometric analyses also enable monitoring of machine performance and detecting anomalies that are not visible with standard inspection methods.
Machine geometry measurements and quality control in production
Quality control in manufacturing companies increasingly relies on digital geometric measurements, which enable clear confirmation of component compliance with technical requirements. The systematic use of modern measurement methods enables the creation of digital geometric records of both individual parts and entire components, facilitating the analysis of quality trends and the identification of sources of production deviations. This data is becoming a fully-fledged element of plant IT infrastructure, supporting the certification and documentation processes of production components.
Technology development and the future of machine geometry measurements
The dynamic development of measurement tools is opening up new possibilities for machine geometry analysis. Increasing data processing speed, increasing precision, and automated result processing allow for the integration of measurements with artificial intelligence systems, which are designed to detect irregularities early and support design. In the near future, machine geometry measurements may become an integral element of autonomous production lines, where decisions regarding setup adjustments or modernization will be made in a partially automated manner.
The importance of machine geometry measurements for safety and reliability
The precision of machine components directly impacts the safety of technological processes. Precise geometric data is used to assess the interaction of moving parts, identify potential overload points, and assess the durability of structural connections. This makes machine geometry measurements a tool for reducing the risk of faults that could lead to accidents or serious equipment damage. Geometric analyses also support the certification process for machines in accordance with industry standards and technical safety regulations.