a new solution in the field of predictive maintenance and machine diagnostics


drSart^Vibro is an efficient tool for detecting damage symptoms in the initial stage of their development with included system of notifying maintenance and reliability team about their occurrence.

The solution is on the one hand characterized by ease of use and simplicity of the transmitted information, but on the other allows the implementation of a detailed diagnostic analysis by experienced specialists (without the need to travel and use of other vibration analyzers). This provides a significant support in decision-making by service and maintenance personnel, regardless of technical qualifications.



drSart^Vibro system was designed to eliminate a number of disadvantages of commonly used diagnostic tools. The change in the way of thinking about machine diagnostics and the competitive price of vibration transducers (offered in the form of a lease) made it possible to radically reduce the costs of implementing and maintaining the system, compared to functionally similar on-line measuring systems. The system is also characterized by an incomparably higher frequency of monitoring and greater efficiency in detecting potential damage in relation to measurements carried out with portable vibration diagnostic equipment (off-line).

Benefits of use of drSart^Vibro

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reducing the risk of major failures, and thus reducing the costs of their removal and production losses – failure of a production device often generates costs higher than the expenditure incurred for the implementation and maintenance of the supervision system, allowing to avoid unplanned downtime

up-to-date knowledge about the occurrence of emergency situations and more time to react – early detection of damage symptoms gives a better chance to implement proactive measures (e.g. lubrication, alignment or balancing of rotating elements) and eliminate potential downtime or reduce its costs. If a repair is necessary, there is more time to plan it, which allows to reduce the costs of repair activities and shorten its time

freeing operating and maintenance personnel from the need of systematic supervision – cyclical measurement of vibration parameters and temperature of machine elements operating in the background allows to significantly reduce the frequency of inspections of the facility by operator and maintenance services. The effective notification method minimizes the risk of overlooking the alarm sent by the system, without the need to track the measurement results via the application drSart^Vibro

immediate ability to assess the results of repairs and their influence for dynamic condition of the machine – makes it easier to verify the effectiveness of repair services possibility of using remote, and thus cheaper diagnostic services – after purchasing an additional package of services, the system enables detailed, remote diagnostic measurements to be performed and analysed by system administrators in order to determine the cause of the damage and to propose remedial actions. The service can be performed under the desired conditions and in suitable time, without generating high costs for additional measurements in situ

separation of competences and responsibilities of operating personnel – the system allows you to assign groups of machines to users and create notification schemes, and also allows you to fully recreate the modification of these settings. Thanks to such organization, it is possible to transparently delegate the responsibility for keeping a particular machine in an operational condition

measurements in hard-to-reach places – in many cases, the use of off-line diagnostics is impossible due to the lack of access or a threat to the safety of personnel. Moreover, the presence of a human being in the vicinity of the machine often requires additional permits and is a nuisance resulting from difficult working conditions

the ability to analyse the impact of variable production conditions on the machine state allows you to select the optimal parameters of its operation

drSart^Vibro as a service

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Due to the specificity of the system components: the type of software (Software as a Service), transducer architecture and proprietary solutions in the field of data processing and interpretation (constituting the know-how of ZMP), the system drSart^Vibro is offered in the form of a service.

The system is sold on the basis of a periodic (monthly) subscription fee or (multi-year) license, depending on the agreed form of payment.

Implementation

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The implementation of the system is a simple process, focused on the possibility of performing most of the activities by the User on his own, with the limited support of the system supplier.



As part of the implementation, the User independently carries out:

• preparation of a Wi-Fi network;
• determination of measuring points and installation of mounting brackets;
• assembly, assignment and commissioning of transducers.

For each of the aforementioned activities, detailed instructions and remote support of the ZMP personnel are provided. It is also possible to entrust all of the above tasks entirely to the ZMP, which is an additional service and is subject to a separate quotation.

System installation costs, calculated on the basis of the drSart^Vibro, price list, are limited to:

• initial payment (system configuration and creation of a database of objects subject to supervision);
• the configuration fee proportional to the number of measuring points (setting the measuring parameters of the transmitters);
• a fee proportional to the number of measuring points for the purchase of mounting brackets by the User (permanent elements installed on supervised objects).

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For more information, please contact us at: drsmartvibro@zmp.com.pl

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